How to perform daily maintenance on the Rewinding machine

1. Cleaning
Regularly clean the surface and interior of the Rewinding machine. Use a clean soft cloth to wipe the surface of the equipment to remove dust and dirt. For some difficult-to-clean parts, you can use compressed air to blow.
Clean the guide rollers, pressure rollers and other parts of the Rewinding machine. These parts are prone to accumulate impurities such as paper scraps and dust during operation, affecting the quality of rewinding. You can use a wet cloth or a special cleaner to clean them to ensure that their surface is smooth.
Clean the cutter of the Rewinding machine. If the Rewinding machine has a slitting function, the sharpness and cleanliness of the cutter are crucial to the slitting quality. Check the wear of the cutter regularly, replace the severely worn cutter in time, and use a special cleaner to clean the dirt and residue on the surface of the cutter.
2. Lubrication
Regularly lubricate the transmission parts of the Rewinding machine. For parts such as gears, chains, bearings, etc., choose the appropriate lubricant according to the requirements of the equipment manual, and add or replace them according to the prescribed time and method.
Pay attention to the amount and method of lubrication. Too much lubricant may cause leakage and contamination, and too little will not have a good lubrication effect. When adding lubricant, the correct method should be used to ensure that the lubricant is evenly distributed in the parts that need lubrication.
Check the working status of the lubrication system. If the Rewinding machine is equipped with an automatic lubrication system, its working status should be checked regularly to ensure that the lubricant can be delivered to all parts normally. At the same time, pay attention to cleaning the filters in the lubrication system to prevent impurities from clogging the pipeline.
3. Inspection aspects
Before starting the machine every day, a comprehensive inspection should be carried out. Including checking whether the various parts of the equipment are loose or damaged, whether the transmission system is normal, whether the electrical system is abnormal, etc. Ensure that the equipment is running in good condition to avoid affecting production due to equipment failure.
Regularly check the tension control system of the Rewinding machine. The stability of tension is crucial to the quality of rewinding. The working status of components such as tension sensors and tension controllers should be checked regularly to ensure that the tension is controlled within the appropriate range.
Check the tool adjustment mechanism of the Rewinding machine. If the tool needs to be adjusted, ensure that the adjustment mechanism is flexible and reliable, and the position and angle of the tool are accurate. At the same time, pay attention to check the fixation of the tool to prevent loosening during operation.
Check the safety device of the Rewinding machine. Such as emergency stop button, protective cover, etc., to ensure that they function normally and can stop in time in case of unexpected situations to protect the safety of operators.
4. Software maintenance
If the Rewinding machine is equipped with control system software, the software should be upgraded and maintained regularly. Software developers will continuously launch new versions to fix vulnerabilities, improve performance and add new functions. Timely software updates can ensure that the Rewinding machine is always in the best condition.
Backup software and data. Regularly back up the control system software and important data of the Rewinding machine to prevent data loss or system failure. You can use external storage devices or network storage for backup to ensure data security.
Clean up software garbage. With the use of the Rewinding machine, the control system software may generate some junk files and temporary data, which may occupy system resources and affect the running speed of the software. Regularly cleaning up software garbage can improve the running efficiency of the software.
5. Operator training
Provide professional training for operators. Make them familiar with the operation method, maintenance knowledge and safety precautions of the Rewinding machine. Operators should strictly follow the operating procedures to avoid damage to the equipment due to misoperation.
Emphasize the operator's sense of responsibility and safety awareness. In the process of daily maintenance, operators should be responsible and timely discover and solve problems. At the same time, pay attention to your own safety to avoid accidents during maintenance.
In short, daily maintenance of the Rewinding machine needs to start from cleaning, lubrication, inspection, software maintenance and operator training to ensure that the equipment is always in good condition and provide reliable protection for the company's production and quality control. If you are interested in the maintenance and maintenance of the Rewinding machine, please contact Kesheng machinery, our technical team will tailor the most suitable product solution for you.