Daily maintenance is fundamental: After work, thoroughly clean the machine body, especially around the blades and transmission components to remove debris. Also, check and tighten all bolts to prevent component displacement due to vibration. Don't forget to remove foreign objects and dust from critical parts such as the lead screw, blades, and blade holder, and apply lubricant.
Weekly maintenance requires in-depth attention: Focus on checking the sharpness and secure installation of the blades; replace severely worn blades promptly. Lubricate transmission components such as chains and gears, and check their tension. Additionally, check the electrical wiring for damage and clean dust from electrical components.
Monthly maintenance requires comprehensive coverage: Check the tension of the chain and drive belt, and adjust if necessary. Inspect components such as the take-up shaft and brake pads; replace any excessively worn parts immediately. Also, check the oil-water separator and add non-corrosive lubricant if needed.
Empower operators as the first line of defense: Through the "Seven-Step Autonomous Maintenance Method," operators can perform inspections simultaneously while cleaning equipment, enabling early detection of potential problems such as loose screws and oil leaks. For example, one electronics factory discovered 23 potential issues within a week of implementation, preventing 18 downtime failures.
Establish a preventative maintenance system: Develop clear maintenance plans and assign responsibilities to specific individuals. Utilize digital tools to record maintenance data, achieving equipment health management. This fundamentally reduces the vicious cycle of "failure-repair-failure again."
